Timeline of plastics development

Discover how plastics have evolved and been utilised during our recent history.

1600 BCE Mesoamericans used natural rubber for balls and figurines
1000 BCE First written evidence of shellac
Middle Ages Europeans used treated cow horns as translucent material for windows. In Japan and China, ox horns are used for the same purpose, as well as for shades on oil lamps
1284 First recorded mention of The Horners Company of London, with horn and tortoiseshell as the predominant early natural plastic
1823 Macintosh uses rubber gum to waterproof cotton and the ‘mac’ is born
1839 Eduard Simon, a German apothecary, discovers polystyrene
1844 Thomas Hancock patents the vulcanization of rubber in Britain, immediately followed by Charles Goodyear in United States
1845 Bewley designs an extruder for gutta percha – a rubber elastomer from the tree of the same name
1850 First submarine telegraph cable in gutta percha is laid between Dover and Calais
1856 Parkesine, the first member of the Celluloid class of compounds and considered the first man-made plastic, is created by Alexander Parkes
1862 Display of Parkesine, predecessor of celluloid (cellulose nitrate), at the 1862 Great International Exhibition in London
1869 John Wesley Hyatt discovers a method to simplify the production of celluloid, making industrial production possible
1872 PVC was accidentally synthesized in 1872 by German chemist Eugen Baumann
1872 Hyatt brothers patented the first plastics injection moulding machine
1880 Fashion for long hair leads to cellulose nitrate replacing horn as the preferred material for combs
1885 George Eastman Kodak patents machine for producing continuous photographic film based on cellulose nitrate
1889 Eastman Kodak successfully filed a patent for the celluloid film
1890s Galalith, a plastic derived from casein (milk protein) is developed by Wilhelm Krische and Adolph Spitteler
1890s Auguste Trillat discovered the means to make casein insoluble by immersing it in formaldehyde, producing a material marketed as galalith
1890 Thermoforming is introduced, and used to make babies rattles from cellulose nitrate
1892 Viscose silk (rayon) developed by Cross and Bevan (Chardonnet Silk)
1894 Shellac phonograph records are developed and soon become an industry standard
1898 Polyethylene is first synthesised by the German chemist Hans von Pechmann while investigating diazomethane
1898 Beginning of mass production of rpm gramophone records from shellac
1899 Krische and Spittler in Germany are awarded a patent for Casein Plastic made from milk. Artefacts are introduced at the Plastics Universal Exhibition in 1900
1907 Bakelite, the first fully synthetic thermoset, was reported by Leo Baekeland using phenol and formaldehyde
1909 Casein plastics, derived from milk, are developed by Erinoid
1910 Stockings made of viscose begin to be manufactured in Germany
1912 After over 10 years of research, Jacques E. Brandenberger develops a method for producing cellophane and secures a patent
1915 Queen Mary sees casein products at the British Industries Fair and orders several pieces of jewellery made from it
1916 Rolls Royce begins to use phenol formaldehyde in its car interiors - and boasts about it!
1919 Eichengrün produces the first cellulose acetate moulding powder
1921 Beginning of rapid growth of phenolic mouldings especially for electrical insulation, with addition of phenolic laminates in 1930
1922 Staudinger publishes his work that recognises that plastics are composed of long chain molecules – leading to Nobel prize in 1935
1924 Rossiter at British Cyanide develops urea thiourea formaldehyde resins, subsequently commercialised as the first water white transparent thermosetting moulding powder
1926 Harrods hosts its first display of new coloured thermosetting plastic tableware produced by Brookes and Adams, The Streetly Manufacturing Company and Thomas De La Rue and Co
1926 Eckert and Ziegler patent the first commercial modern plastics injection moulding machine
1926 Waldo Semon and the B.F. Goodrich Company developed a method to plasticise PVC by blending it with various additives.
1929 Bakelite Ltd receives its largest ever order for phenolic moulding powder for the casing of the Siemens telephone
1930s Polystyrene is first produced by BASF (Baden Aniline and Soda Factory)
1930 Neoprene is produced for the first time at DuPont
1930 ‘Scotch’ tape, the first transparent sticky tape is invented in the USA by 3M Company
1931 RCA Victor introduce their vinyl-based Victrolac compound for records. Vinyl records have twice the groove density of shellac records with improved sound quality
1932 Screw per-plasticisation in injection moulding patented
1933 British Plastics Federation is founded
1933 The first industrially practical polyethylene synthesis is discovered by Eric Fawcett and Reginald Gibson at the Imperial Chemical Industries (ICI) works in Northwich, England
1935 Nylon is invented and patented by DuPont
1935 Troester in Germany produces the first extruder designed for thermoplastics.
1935 Carothers and DuPont patent nylon
1936 First production of aircraft canopies made from ‘Perspex’.
1937 Columbo and Pasquetti in Italy produce first twin screw extruder machine
1937 First commercial production of polystyrene by IG Farben, Germany
1938 Full scale production of nylon-6 fibre begins in United States
1938 Nylon is first used for bristles in toothbrushes. It features at the 1939 world’s fair and is famously used in stockings in 1940
1938 Polytetrafluoroethylene (commonly known as Teflon), discovered by Roy Plunkett at DuPont.
1939 First commercial production of polyethylene in the UK by ICI
1939 WWII begins – strategic stockpiles, plastics are used in war
1940s Use of polyethylene in radar
1940 First production of PVC in UK
1940 DuPont introduces polyacrylonitrile (PAN), an early engineering product
1941 Polyethylene terephthalate (PET) is discovered at the Calico Printers' Association in Britain. Expanded polystyrene is first produced
1942 ‘Super Glue’ (methyl cyanoacrylate) first discovered by Dr Harry Coover, Eastman Kodak
1943 First pilot plant for polytetrafluoroethylene (PTFE); to be marketed under trademark ‘Teflon’
1945 The production of LDPE for the ‘Sqezy’ bottle by Monsanto caused a rapid expansion of the industry, with containers produced to replace glass bottles for shampoos and liquid soaps.
1947 Formica melamine faced decorative laminates are introduced into the UK
1948 Acrylonitrile-butadiene-styrene (ABS) produced
1948 George de Mestral invents Velcro, patented in 1955
1948 Introduction of 12” long playing records made from polyvinyl chloride (PVC)
1949 First Airfix self-assembly model, initially made of cellulose acetate and later polystyrene
1949 High impact polystyrene is introduced as a commercial plastic
1949 Launch in US of Tupperware, made from low-density polyethylene (LDPE)
1949 ‘Lycra’ based on polyurethane is invented by DuPont
1950s The polyethylene bag makes its first appearance
1950s Introduction of acrylonitrile-butadiene-styrene (ABS) copolymers
1950 ICI opens a new factory at Redcar to produce Terylene
1950 DuPont begins the manufacture of polyester
1951 J. Paul Hogan and Robert L. Banks from Phillips polymerized propylene for the first time to produce polypropylene (PP)
1951 Festival of Britain
1953 Commercialisation of polyester fibres introduces the concept of ‘drip dry’ and ‘non-iron’
1953 Polycarbonate is independently developed by Hermann Schnell at Bayer and Daniel Fox at General Electric
1954 Expanded polystyrene, used for building insulation, packaging, and cups was invented by Dow Chemical.
1955 First production of high-density polyethylene in the UK
1956 Reliant Regal 111, the first commercially successful all glass-reinforced-plastic bodied car goes on sale
1956 Eero Saarinen’s Tulip Chair launched, consisting of seat made of glass-fibre-reinforced plastic.
1956 DuPont files patents for the first acetals (POM)
1957 The hoop is reinvented as the Hula Hoop by Knerr & Medlin, Wham-O Toy Company
1957 Italian firm Montecatini begin large-scale commercial production of isotactic polypropylene using Ziegler-Natta catalysts
1958 First production of polycarbonates (Bayer and General Electric)
1958 Lego patents its stud and block coupling system and produces toys of cellulose acetate, later acrylonitrile butadiene styrene (ABS) polymer.
1959 Barbie Doll is unveiled by Mattel at the American International Toy Fair
1960s High-density polyethylene bottles introduced and soon replace glass bottles in most applications. Water based acrylic paints are also introduced
1960 Ethylene-vinyl acetate co-polymers launched by DuPont
1965 Kevlar developed at DuPont by Stephanie Kwolek
1962 DuPont launches polyimide films and varnishes
1962 Silicone gel breast implants pioneered successfully
1966 Blow moulding of fuel tanks introduced
1967 Polyvinyl chloride (PVC) ‘Blow’ chair designed by Scolari, De Pas and Lomazzifor manufactured by Zanotta
1969 Neil Armstrong plants a nylon flag on the moon
1970 First Yellow HDPE (high density polyethylene) pressure pipes for gas are introduced into UK by Wavin/British Gas
1973 Polyethylene terephthalate (PET) beverage bottles introduced
1976 Plastics, in its great variety of forms, becomes the most used type of material in the world
1977 Polyaryletheretherketone (PEEK) is first prepared by ICI
1979 Introduction of the first commercial mobile/ portable phones
1979 First PVC-U double-glazed windows installed
1980s Polyester film stock replaces cellulose acetate for photographic film and computer tapes.
1980 First production of linear low-density polyethylene (LDPE)
1980 First Blue HDPE pressure pipes for potable water introduced into UK
1982 First artificial heart made mainly of polyurethane is introduced and implanted in a human
1983 The slim plastic Swatch watch is introduced, made of 51 mainly plastic components
1983 ICI and Bayer launch PEEK, PPS (polyphenylene sulphide), and PES (polyether sulphone)
1987 BASF in Germany produces a polyacetylene that has twice the electrical conductivity of copper
1988 Introduction of triangular recycling symbols relating to plastics
1988 First polymer bank notes issued in Australia
1989 First light-emitting polymers (poly-ethyne) discovered in Cambridge
1989 The Gravimetric Batch Blender is invented by Steve Maguire revolutionising the industry and bringing affordable gravimetric blending to processors
1990 ICI launches Biopol, the first commercially available biodegradable plastic
1991 Dyson’s vacuum cleaner launched in Japan
1994 Smart car with lightweight flexible integrally coloured polycarbonate panels introduced
1998 Free standing Zanussi Oz fridge, with insulation and outer skins made in one process from polyurethane foam introduced
2000s Nanotechnology applied to polymer and composite applications
2000 First commercial metallocene catalysed polyolefins introduced
2001 iPod dreamed up by Tony Fadell, an independent inventor, developed by Apple Computers
2005 NASA explores the advantages of a polyethylene-based material RFX1, as the material for the spaceship that will send man to Mars
2005 Polycond project established to look at the potential of conductive polymers
2008 Airbus 380, comprising 22% carbon-fibre reinforced plastics flies into Heathrow
2009 Boeing 787, nicknamed 'Boeing's Plastic Dream' comes into service, its skin is made up of 100% Plastic composites with plastic making up 50% of all materials in the plane

Sources

Information taken from the Wikipedia page “Timeline of Plastics Development”. Available at: BPF “A history of Plastics”.